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| How to Make a
Category 5 / Cat 5E Patch Cable |



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Due
to an overwhelming response to our category 5 & 6 tutorial, and many
requests for information and wiring diagrams of "straight through"
and "crossover" (cross-pinned) patch cords, I have made this
informational page. On this page, we will cover making patch cords,
and other technical and non-technical issues relating to category 5
(and beyond) patching and connectivity from device to device. Below,
you will find the diagrams for 568A, 568B, and crossover patch
cables. I suggest that you read on, past the diagrams for some very
useful and important information.
As always, there
continues to be Controversies over standards and practices regarding
the use and making of patch cords, and UTP cable in general. Please
see our section below titled: "Controversies and Caveats : Category
5, 5E, and Cat 6 Patch Cables". I hope that you will find it
interesting and informative.
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568-B Wiring
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Pair # |
Wire |
Pin # |
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1 -
White/Blue |
White/Blue |
5 |
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Blue/White |
4 |
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2 -
White/Orange |
White/Orange |
1 |
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Orange White |
2 |
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3 -
White/Green |
White/Green |
3 |
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Green/White |
6 |
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4 -
White/Brown |
White/Brown |
7 |
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Brown/White |
8 |
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<<
568-B Diagram
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568-A Wiring
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Pair # |
Wire |
Pin # |
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1 -
White/Blue |
White/Blue |
5 |
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Blue/White |
4 |
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2 -
White/Green |
White/Green |
1 |
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Green/White |
2 |
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3 -
White/Orange |
White/Orange |
3 |
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Orange/White |
6 |
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4 -
White/Brown |
White/Brown |
7 |
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Brown/White |
8 |
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<<
568-A Diagram |
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Notes for wiring diagrams above:
1. For patch
cables, 568-B wiring is by far, the most common method.
2.
There is
no difference
in connectivity between 568B and 568A cables. Either wiring
should work fine on any system*. (*see notes below)
3.
For a straight through cable, wire both ends identical.
4.
For a
crossover
cable,
wire one end 568A and the other end 568B.
5. Do not confuse pair numbers
with pin numbers. A pair number is used for reference only
(eg: 10BaseT Ethernet uses pairs 2 & 3). The pin numbers
indicate actual physical locations on the plug and jack.
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Patch Cable Assembly Instructions |
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1)
Skin off the cable jacket approximately 1" or slightly
more.
2)
Un-twist each pair, and straighten each wire between the
fingers.
3)
Place the
wires in the order of one of the two diagrams shown above
(568B or 568A). Bring all of the wires together, until
they touch.
4)
At this point, recheck the wiring sequence with the
diagram.
5)
Optional: Make a mark on the wires at 1/2" from the end of
the cable jacket. |
8)
Insert the wires into the connector (pins facing up).
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6)
Hold the grouped (and sorted) wires together tightly,
between the thumb, and the forefinger.
7)
Cut all of the wires at a perfect 90 degree angle from the
cable at 1/2" from the end of the cable jacket. This is a
very critical step. If the wires are not cut straight,
they may not all make contact. We suggest using a pair of
scissors for this purpose. |
9)
Push moderately hard to assure that all of the wires have
reached the end of the connector. Be sure that the cable
jacket goes into the back of the connector by about 3/16".
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7B)
Conductors should be at a straight 90 degree angle, and be
1/2" long, prior to insertion into the connector. |
9)
Place the connector into a crimp tool, and squeeze hard so
that the handle reaches it's full swing.
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10)
Repeat the process on the other end. For a straight
through cable, use the same wiring.
For
a "crossover" cable, wire one end 568A, and the other end
568B.
11)
Use a cable tester to test for proper continuity.
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Notes
Regarding Making Category 5 Patch Cable
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1) |
The RJ-45
plugs are normally made for either solid conductors or
stranded conductors. It is very important to be sure that
the plug that you use matches the conductor type. It is
extremely difficult to tell the difference between the two
by looking at them. When you buy these plugs, be sure to
categorize, and store them carefully. Using the wrong type
can cause intermittent problems. The
RJ-45, 8 Conductor Plugs that we sell are rated for
both Solid and Stranded
cable. |
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2) |
Ordinarily, it
would be taboo to untwist the pairs of any category 5
cable. The one exception to this rule is when crimping on
RJ-45 plugs. It would be impossible to insert the wires
into the channels without first untwisting and
straightening them. Be sure
not to extend the un-twisting, past the
skin point. If you do it properly, you will wind up with
no more than 1/2" of untwisted conductors (up to 1/2" of
untwist meets the cat 5 specification) |
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3) |
If the
completed assembly does not pass continuity, you may have
a problem in one, or both ends. First try giving each end
another crimp. If that does not work, then carefully
examine each end. Are the wires in the proper order? Do
all of the wires fully extend to the end of the connector?
Are all of the pins pushed down fully. Cut off the
suspected bad connector, and re-terminate it. If you still
have a problem, then repeat the process, this time giving
more scrutiny to the end that was not replaced.
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4) |
It is good to
be prepared to make your own patch cables. There may be
many instances where you may fall short on supply, and
making a cable will surely get you out of a jam. However,
there comes a point where the practicality curve will lead
you to factory made cables. Making several cables can be
very labor intense. Factory made cables typically have
better tolerances, and consequently have better quality
than field made cables. |
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Controversies and
Caveats : Category 5, 5E, and Cat 6 Patch Cables
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568B
vs. 568A |
For patch cables, 568-B wiring is by far,
the most common wiring method. Virtually all pre-assembled patch
cables are wired to the B standard. There is no
difference in connectivity between 568B and 568A
cables. Therefore, a 568B patch cable should work fine on a 568A
cabling system, and visa-versa. To my knowledge, there has never
been an issue with networks of up to 100 megabits. However,
with the advent of Gigabit over copper cabling, it may
very well become a factor at some point. We have conferred with
several cable manufacturers, and many other technical resources,
on this subject. The consensus is that mixing of the standards
on patch cables should not cause a problem. Since Gigabit
networks over copper cabling are in their infancy, and no one
can say for sure, we would advise our customers to take the safe
approach on all future patch cable orders. We now offer our
custom cat 5E and category 6 cables in both 568A and 568B wiring
schemes for this reason. |
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Re-use of old cables |
We
have seen this happen time and time again. Perfectly good patch
cables that have been working fine for years, get removed from
their installation, and re-installed on the same, or different
network. The result can be a nightmare. What happens is that the
cable, over time, adapts to the way that it is bent in it's
original installation. When these cables are removed and
re-installed, they can either completely loose their connection,
or develop intermittent problems. This is due to stresses that
may be opposite to what they were originally subject to. If the
integrity of your network is more valuable than the price of new
patch cables, then we strongly suggest that you use brand new
cables for all closet cleanups, network moves, etc. |
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Stranded vs. Solid wire |
Almost all patch cables that are made have stranded wire.
Stranded wire is normally specified for use in patch cables due
to it's superior flexibility. There has been some talk recently,
in the technical sector of the structured wiring community,
regarding the possible use of solid conductors for patch cables.
The reason for the spotlight on solid wire is that it is
supposedly more stable, under a variety of conditions. Please
note that we now offer custom
solid copper category 5E patch cables in Plenum
insulation in lengths of up to 295 feet. These cables are
suitable for use in air handling (Plenum) ceilings and
environments. |
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